秒优产品 | MU MES 制造执行系统

上海秒优 | 2020-08-18

国内率先实现搭载5G MEC的MES智能制造执行系统。

MU MES system is the first MES intelligent manufacturing execution system equipped with 5G MEC in China.


01

Leading technology

技术领先


优化制造模式

Optimized manufacturing mode

√  强化管理制造过程

√  各系统对接数据共享、协同办公

√  大幅减少手工作业,实时掌握制造过程、设备状态

Strengthen the process of the management manufacturing; 

Data sharing and collaborative work among various systems; 

Significantly reducing manual operations and controlling the manufacturing process and equipment status in real time.


规范信息平台

Standard information platform

√  时效、准确的生产数据形成体系

√  在线质检、品质状态明细专业化

√  信息平台规范,管控层互通

Timely and accurate production data formation system;

Online quality inspection, quality status detail specialization;

Information platform specification, control layer interworking.


产品可追溯

Product traceability

√  提升客服速度,可追溯产品制造、材料、人、机、线、工序等档案

√  准确掌握制品数量、材料来源、不良品追踪

Improving the speed of customer service and making archives such as manufacturing, materials, human resources, machine, assembly line, and process traceable;

Accurately controlling WIP quality, material sources, and defect tracking.


综合指标

Comprehensive index

√  提高销售及客服水平

√  减少直接人工成本及货存成本

√  实时准确的生产数据为企业的管理决策提供支持

Improving the quality of sales and customer service;

Reducing direct labor and inventory costs;

Providing support for enterprise's management decisions with real-time accurate production data.



秒优MES连接所有设备,驱动全流程生产

MU MES connects all devices and drives the whole process of production.



02

Leading technology

产品功能


FMS 服装柔性制造系统 4.0   

Flexible Manufacture System

秒优柔性制造系统在硬件上由传输系统,电控板等组成,软件上由设备服务,智能调度和客户端组成,有机协调运行,确保产线平衡,工作效率得到提升。

In terms of hardware, MU FMS is composed of transmission systems, electronic control boards, etc. In terms of software, it is composed of equipment services, intelligent scheduling and client-side, etc. It operates in an organic and coordinated manner to ensure the balance of production lines and improve work efficiency.


APS 排产系统  

APS scheduling system

根据订单交期、面辅料跟踪、产线特征、产能情况、IE分析进行基于学习曲线模型的可视化排单,通过系统将合适的订单排到合适的产线,提高5%以上生产效率。

Realizing visualized order scheduling based on order delivery time, fabric and accessory tracking, production line characteristics, and IE analysis by applying the learning curve. Using the system to assign appropriate orders to appropriate production lines and improve production efficiency by more than 5%.


缝制管理系统

Sewing management system

通过监控产量、平衡率、效率、堆积数、不良品、报警等指标实现对员工站位工作计划(平面或显示站位号)的管控以及对缝纫机参数的自动化配置。

Managing the staff station work plan (via displaying plane or station number) and automatically configurating sewing machine parameters by monitoring yield, balance rate, efficiency, stacking number, defective products, alarms and other indicators.


工艺管理系统 

Process management system

MES系统使用秒优评分算法,可以得到每个工人的实际节拍,避免断线返工等原因导致的节拍时间误差,找出平衡的真正瓶颈。

Using MU scoring algorithm to obtain the actual beat of each worker, avoiding beat time errors caused by reasons such as rework after broken threads, and finding out the real bottleneck of balance.


边缘智能终端系统

Edge intelligent station system

边缘智能终端系统,将每个员工的工序、操作视频、作业标准推送到员工工位机,工位机系统帮助员工提供效率和质量。

MU Edge intelligent station system pushes the working process, operation video and operation standard of each employee to the station tablet, and helps employees to improve efficiency an quality.


计件工资系统

Piece rate system

通过MES系统获取计件数据,按照单价同步计算并及时显现计件工资数据,让工人在工作的同时看到自己工资,有效提供员工的积极性。

Acquiring piecework data through MES and calculating piecework wage data based on unit price. Displaying piecework wage data in real time so that workers can see their wages while working, thus effectively increasing employees’ enthusiasm.


员工管理系统 

Employee management system

通过与吊挂系统深度对接,MES可以获取实时的生产数据,通过效率数据,快速定位低效率员工,管理人员重点关注,解决生产瓶颈,通过数据分析和平衡调整,可以帮助企业提高10%以上生产效率。

By docking with the hanger system, MES can acquire real-time production data, help management personnel locate and focus on inefficient employees quickly through efficiency data, solve production bottlenecks, and help factories improve production efficiency by more than 10%.


数字绩效系统

Digital performance system

数字化绩效管理,将公司各项指标进行层层分解,用数字技术实现绩效指标的可视化管理、动态监控,提高企业指标达成率、提高员工积极性。

Digital performance management can decompose the company’s targets and use digital technology to achieve visual management and dynamic monitoring of performance targets, thus improving the completion rate of company targets and the enthusiasm of employees.


现场看板系统 

Kanban system

将吊挂数据与MES、ERP、GST等软件数据深度融合,通过现场看板系统目视化订单计划、生产管理、仓储管理、裁剪管理、缝制管理、成品管理、GST、ERP、数字绩效等,实现服装生产全流程数据透明化。

Deeply integrating data from the hanger system with data from other systems such as MES, ERP and GST. Achieving data transparency of the entire garment production process by using the Kanban system to visualize order planning, production management, warehouse managements, cutting management, sewing management, finished product management, GST, ERP, digital performance, and so on.


可视化质量管理系统 

Visual Quality Management System

使用平板电脑作为质量管理终端,使用电子尺等作为录入设备,采集质量数据并进行分析,从而实现质量可视化管理。

Using tablets as quality management terminals and electronic rulers as input devices to collect quality data and perform analysis, thus achieving visualized quality management.


设备管理系统

Equipment management system

对接边缘智能终端系统,所有生产设备维修故障情况集中透明化,用可视化管理实时监测,遇到故障及时报修,及时恢复,降低生产过程因设备故障而影响生产效率情况的风险。

Docking with the edge intelligent station system so that the maintenance and failure situation of all production equipment can be centralized and transparent; monitoring in real-time with visual management to achieve timely repair and recovery in case of equipment failures, thus reducing the risk of affecting the risk of affecting production efficiency.



03

Benefit - oriented

效益导向


连接服装生产的订单计划、生产管理、仓储管理、裁剪管理、缝制管理、成品管理、GST、ERP、数字绩效等各模块之间数据,避免数据断层,从而提高管理能力。

Connecting data from different modules including order planning, production management, warehouse management, cutting management, sewing management, finished product management, GST, ERP and digital performance, thus avoiding data discrepancies and improving management ability.


搭载先进的5G MEC边缘计算技术,形成完整全流程服装智能生产系统。

With the most advanced 5G MEC edge computing technology, forming a whole-process intelligent garment production system.


实时掌握制造过程,助力企业生产数据透明化,显著提升效率。

Controlling the manufacturing process in real time, thus helping enterprises making production data transparent and significantly improving efficiency.